Object and operation supported maintenance for mining equipment
More details
Hide details
Wrocław University of Technology, Vibration and Diagnostic Scientific Laboratory
Mining Science 2014;21:7-21
The paper aroused in answer to discussion in Mining Magazine (MM) September 2011 and July/August 2013. The paper shows that discussion given in the MM issue July/August 2013 does not fulfill expectations expressed in MM issue 2011. The presented paper is the review on maintenance that is based on condition monitoring as tool for detection of faults and failure prevention. Fault and failure are regarded as inevitable during the machine operation as the process of wear and the process of degradation. The question is, if one can influence the wear and degradation process, using condition monitoring. The paper will present technology (in reference to cited papers) which demonstrates that the use of the proper method can influence the wear and machine degradation process, using proper condition monitoring techniques and knowing scenarios of wear and degradation process, the maintenance can be rationalized. The presented paper shows possible improvements which are needed to fulfill expectations expressed in MM September 2011 and they are not taken into consideration in MM July/August 3013. These improvements can be fulfilling on the bases of object and operation supported maintenance.
ALBAN L.E., 1985, Systematic analysis of gear failures, ASM, ISBN 0-87170-200-2. American Society for Metals.
BARTELMUS W., XVI 2011, Fundamentals for condition monitoring and diagnostics for driving bucket wheel system with overload mechanism of bucket wheel excavator Scientific Papers of the Institute of Mining of the Wroclaw University of Technology, Mining and. and geolog,y Wroclaw, pp. 516.
BARTELMUS, W. CHAARI F. ZIMROZ, R. HADDAR M., 2010 Modelling of gearbox dynamics under time varying non-stationary operation for distributed fault detection and diagnosis European Journal of Mechanics A/Solids 29, 637646.
BARTELMUS, W. ZIMROZ, R., 2009a, Vibration condition monitoring of planetary gearbox under varying external load. Mechanical Systems and Signal Processing 23, 246257.
BARTELMUS, W. ZIMROZ, R., 2009b A new feature for monitoring the condition of gearboxes in non-stationary operation conditions. Mechanical Systems and Signal Processing 23 (2009), 15281534.
BARTELMUS, W. ZIMROZ, R., 2009c Gearbox condition degradation models. Proceedings of Conference on Condition Monitoring and Machine Failure Prevention Technology. Dublin, Ireland, 2225 June 2009.
BARTELMUS, W., 1992, Vibration condition monitoring of gearboxes. Machine Vibration nr 1, pp. 178189.
BARTELMUS, W., 2006, Condition monitoring of open cast mining machinery. Oficyna Wydawnicza Politechniki Wrocawskiej, Wrocaw.
BARTELMUS, W., 2009, Influence of design, production technology, operation and change of condition factors on gearbox vibration diagnostic signals. Proceedings, Resent Developments in Acoustic, Noise and Vibration. The Sixteenth International Congress on Sound and Vibration, Kraków, Poland, 59 July.
BARTELMUS, W., 2012, Secondary misalignment as the main cause of gearbox failure International Conference on Condition Monitoring, 1214 June, London, United Kingdom.
BARTELMUS, W., 2013, Editorial statement, Mechanical Systems and Signal Processing, 38, pp. 14.
BARTELMUS, W., 2014, New focus on gearbox condition monitoring for failure prevention technology, Key Engineering Materials, Vol. 588, pp. 184191.
BARTELMUS, W., April 2008, Root cause and vibration signal analysis for gearbox condition monitoring, Insight Vol. 50, No 4.
BARTELMUS, W., ZIMROZ, R., XVI 2011, Vibration spectra characteristics frequencies for condition monitoring of mine machinery compound and complex gearboxes. Scientific Papers of the Institute of Mining of the Wroclaw University of Technology Wroclaw, pp. 1734.
BARTELMUS, W.: 2011b Gearbox damage process. Journal of Physics. Conference Series. [electronic document] , Vol. 305, nr 1, 9p. 9th International Conference on Damage Assessment of Structures, DAMAS 2011, Oxford, UK, 1113, July.
GOODBODY, A., 2013, Smooth Operations Mining Magazine July/August, pp. 4455.
GRIDKHOR P., SCHEFFER C., 2004, Practical machinery vibration analysis and predictive maintenance. Elsevier.
HATANGADI A. A., 2005, Plant and machinery failure prevention McGraw-Hill.
KEITH MOBLEY, 2002, An introduction to predictive maintenance, Buttterworth-Heimann.
MORALES-ESPEJEL G.E., 2012 Understanding and preventing surface distress. Gear Solutions, July 29 38 pp.
NEVILLE W. SACHS, P.E., 2007, Practical plant failure analysis. Taylor & Francis.
SAWICKI M., P. STEFANIAK, R. KRÓL, R. ZIMROZ, M. HARDYGÓRA, 2012, The integration of thermography data and Diag Manager system for diagnostic management of technological system, , International Journal of Transport & Logistics (Belgrade), vol. 10, pp. 263267.
STADLER K., STUBENRAUCH A., Premature bearing failures in industrial gearboxes. Lagerfrüh-ausfälle in Industriegetrieben.. SKF GmbH.
STEFANIAK P., R.ZIMROZ, R. KRÓL, J. GÓRNIAK-ZIMROZ, W. BARTELMUS, M. HARDYGÓRA, 2012: Some remarks on using condition monitoring for spatially distributed mechanical system belt conveyor network in underground mine - a case study, P., Springer, Berlin, str. 497507, ISBN978-3-642-28767-1.
STEFANIAK P., WYLOMANSKA A., OBUCHOWSKI J., ZIMROZ, R., 2014, Procedures for decision thresholds finding in maintenance management of belt conveyor system statistical modelling of diagnostic data, 12th International Symposium Continuous Surface Mining, Aachen.
WAYNE CHMIEL, 2011, Integrated, predictive maintenance strategies: what can we expect of the future? Load & Haul Round Table Discussion, Mining Magazine September, pp. 9294.
WOWK V., 2000, Machine Vibration; Alignment McGraw-Hill.
ZIMROZ, R., BARTELMUS, W., BARSZCZ T., URBANEK, 2014a, Diagnostics of bearings in presence of strong operating conditions non-stationarity- A procedures of load-dependent features processing with application to wind turbine bearings, Mechanical Systems and Signal Processing, vol. 46, Issue 1, 3, pp. 1627.
ZIMROZ, R., STEFANIAK P., BARTELMUS, W., HARDYGORA M., 2014b, Novel techniques of diagnostic data processing for belt conveyor maintenance, 12th International Symposium Continuous Surface Mining, Aachen.
Condition Monitoring of Machinery in Non-Stationary Operations. Springer 2012.
Advances in Condition Monitoring of Machinery in Non-Stationary Operations. Springer 2013.
An Introduction to Modern Vehicle Design - page 503 - Google Books result.
33. Julian Happian-Smith 2001 Design.
Failure prevention The role of endurance and durability. studies in the design and manufacture of reliable vehicles. F.L. Jones, BSc, PhD, MIM, CEng, .
Journals System - logo
Scroll to top